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Hybrid Battery Technology

YOU EITHER HAVE IT OR YOU DON'T - WE'VE GOT IT!

TECHNOLOGY  – Maximizing the power, performance and longevity of your hybrid battery is all about technology.  “Off-the-Shelf” high-end battery testing technology might provide a skilled hybrid pro with enough data to predict reasonable ranges of battery life, but the specialized equipment used by electric/hybrid car manufacturers doesn’t allow the power and performance of your battery to be maximized.

That’s why Electron Hybrid Solutions developed their own proprietary hybrid battery testing technology.  The technology was developed by our founder, who has pioneered technology and equipment designed specifically for hybrid and electric vehicles, in collaboration with our own electrical engineers. 

The heart and soul of hybrid/electric vehicle electrical systems is their High Voltage Batteries (HVB).  They are responsible for everything from powering all electronics to starting your hybrid’s engine.  If you’re concerned about the environment, gas mileage, performance or power of your hybrid, maximizing your batteries potential should be at the top of your list.

BELOW IS A SIMPLIFIED VERSION OF OUR HYBRID BATTERY REMANUFACTURING PROCESS 

STEP 1 – Initial Testing

Batteries are received from our sources and put through a series of tests to determine its current state. 11 different tests are performed starting with the simple ones first; Capacity, voltage, internal resistance, separator degradation, etc. The tests show everything needed to understand the state of health (SOH) of the battery.

STEP 2 – Revitalization

Next is the Revitalization. This is where we restore the batteries. Just like with us, specific exercises will make us healthier. Imagine if you only lifted weights with your legs and did nothing with the rest of your body.

We make the batteries run, lift weights, sit ups, push-ups, and feed it healthy types of electricity to make sure it is well rounded and in as best shape as possible. We run different types of electricity through the batteries for just the right amount of time. We charge them up to a set parameter and drain them down but not too far. Doing these processes actually changes the structures and chemistry inside of the batteries without opening them up. There are 9 different exercises that Electron does that bring back properties such as Capacity, Voltage, Internal Resistance, and so on.

STEP 3 – Final Battery Cell Testing

The final testing results are the most important numbers in this whole process. After the batteries have been reconditioned, we still need to test them to make sure none of them had a heart attack from the hard work out and see how strong each of them are now. We perform many of the same tests and a few additional ones. After that, we know everything about the batteries. We take out the batteries that do not have several years of life left. The batteries that are still usable but not long life go to solar projects and electric bikes. The bad ones go to recycling so that nothing goes to landfills. Now that we only have good batteries left we need to do something called matching and balancing.

STEP 4 – Matching & Balancing

Matching is a process where you group like modules. Like modules are ones that have the same capacities, internal resistance, separator degradation, etc.  If you do not match the battery modules, the battery will still work but we want to squeeze every bit out of them as possible to get the best performance and life.

Balancing is a process of making sure that all of the modules are charged to the same specifications. If you have a brand-new battery that is perfect but not balanced properly it will not work properly and can set all of the warning lights off and the car go into limp mode. In severe cases the car will not even start. Precision balancing is another way to get the most out of a battery. This allows us to sell a product that we can stand behind and you can rely on.

TECHNOLOGY – It all starts with TECHNOLOGY!

Technology is where it starts. When we first began testing, reconditioning and remanufacturing hybrid batteries in 2011, the technology to accurately test, diagnose and properly refurbish electric/hybrid batteries didn’t exist.  There’s no shortage of battery testing technology in today’s marketplace, but even the cheapest diagnostic systems need a trained professional to interpret the data.

“Off-the-Shelf” high-end battery testing technology provides hybrid pros with enough data to predict reasonable ranges of battery life, but the specialized equipment used by electric/hybrid car manufacturers doesn’t allow the power and performance of your battery to be maximized.  That’s why Electron Hybrid Solutions developed our own proprietary hybrid battery testing technology.  The technology was developed by our founder, who has pioneered technology and equipment designed specifically for hybrid and electric vehicles, in collaboration with our own electrical engineers. 

The heart and soul of hybrid/electric vehicle electrical systems is their High Voltage Batteries (HVB).  They are responsible for everything from powering all electronics to starting your hybrid’s engine.  If you’re concerned about the environment, gas mileage, performance or power of your hybrid, maximizing your batteries potential should be at the top of your list.

Our proprietary technology was designed specifically for accurate, reliable and customizable electric/hybrid vehicle battery testing and diagnostics and is not available for purchase.  Electron is the sole owner of this technology and no other hybrid battery reconditioning or remanufacturing wholesalers; retailers or businesses have authorization to use our technology to diagnose or test your hybrid battery. Be wary of any business or company that claims to use our technology.

How We Build Better Quality Hybrid Batteries

If you’re concerned about the performance, power, longevity and fuel economy of your hybrid, than maximizing your batteries potential should be at the top of your list.  The heart and soul of a hybrid’s electrical system is its High Voltage Batteries, HVB, and it’s responsible for everything from powering electronics to starting your hybrid’s engine.

Quality materials and highly trained/certified professional hybrid technicians are important, but cutting edge technology is the real key to optimizing your hybrid batteries potential.

IT’S ALL ABOUT TECHNOLOGY

Most hybrid battery “repair specialists” use Voltmeters to determine a batteries health, but Voltmeters don’t have the capacity to determine health, just whether a cell is good or bad.  High-end “Off-the-Shelf” hybrid battery testing technology provides enough data to predict ranges of battery life, but the specialized equipment used by hybrid car manufacturers doesn’t allow the power, performance and longevity of your battery to be totally maximized.

That is why Electron developed it’s own proprietary hybrid battery testing and diagnostic technology.  The founder of Electron has pioneered technology and equipment designed specifically for hybrid and electric vehicles.  He, along with our team of electrical engineers,  designed and developed this proprietary technology for the sole purpose of determining the true health of each cell in each module of a hybrid battery pack.

Our technology easily integrates with the specialized equipment used by top hybrid car manufacturers and it allows us to maximize the true potential of every hybrid battery we remanufacture.  This technology was developed for the exclusive use of Electron Hybrid Solutions and is not available for purchase or use by any other company.

To learn more about our proprietary cutting edge technology and why Electron should be your first choice for quality remanufactured hybrid batteries:  CLICK HERE.

remanufactured hybird vehicle batteries

Are you experiencing reduced fuel economy & performance or is your battery not holding a charge?

It very well could be your battery.  As hybrid repair professionals & battery experts we’ve spent 10+ years earning our customer’s trust.  We’re here to help & answer any questions you might have.

For a FREE No Obligation Consultation or to learn more about our hybrid battery services please call, email or contact us today. 

verified reviews from real customers

Electron Hybrid Solutions is 5 Star Rated on Yelp & Google Reviews

Great customer service and waiting lounge. Netflix if you want. Very informative and only with $100 u can find out what’s needed for your car to perform at optimum level. Honest and careful is what you want for your automotive care. Long future ahead of you guys!

                                                                         Andrew An

5/5

Out here in NJ my 2006 Prius’s hybrid battery suddenly kicked the bucket, as they do at 150k miles. With a rebuild kit shipped quickly from Electron, I was back on the road in a few days. Great installation instruction video, and a fun project quite manageable for a do-it-yourselfer.

                                Yitzchak Benjamin Schaffer

5/5

Highly recommended…….I’m a customer all the way from Guam and they kept in constant contact until I got my kit to rebuild my failing hybrid battery. Very helpful and great customer service.   

Thank you so much!                                                                              Danny Cercado

5/5